Rotary Hydrogen Atmosphere Furnace for Powder and Particle Heat Treatment

ZYLAB Rotary Hydrogen Atmosphere Furnace

Introduction

The ZYLAB Rotary Hydrogen Atmosphere Furnace is a rotary tube furnace designed for the heat treatment of powders and particles in a hydrogen atmosphere. The furnace continuously rotates the material inside a quartz reactor heated by heating elements, ensuring that the material remains in motion for uniform heating while performing the reduction process in a stable hydrogen atmosphere.

This furnace is suitable for batch processing of materials and is widely used in material science, metallurgy, chemical processing, electronics manufacturing, and scientific research. It is especially ideal for experiments and production processes that require uniform heating and reduction treatment.

Key Features

1. Rotary and Vibration Functions:

   • Combines rotation and oscillation to ensure uniform heating and mixing.

   • Prevents material agglomeration and improves reaction efficiency.

2. Hydrogen Atmosphere Control:

   • Precise gas flow regulation to maintain a stable hydrogen atmosphere.

   • Suitable for reduction processes and preventing oxidation.

3. High-Temperature Operation:

   • Capable of reaching temperatures up to 1200°C.

   • Suitable for a wide range of high-temperature heat treatments.

4. Advanced Temperature Control System:

   • Equipped with a PID temperature controller for high precision.

   • Multi-segment programmable heating profiles for flexible processing.

5. Quartz Reactor Design:

   • High-purity quartz tube ensures chemical stability and resistance to thermal shock.

   • Ideal for processing powders and granular materials.

6. User-Friendly Interface:

   • Touchscreen control panel with real-time monitoring and data recording.

   • Programmable settings for easy operation and repeatability.

7. Batch Processing Capability:

   • Suitable for processing powder and granular samples in small to medium batches.

   • Consistent results for research and production environments.

Applications of Rotary Hydrogen Atmosphere Furnace

• Material Science:

  • Synthesis and heat treatment of metallic powders, ceramics, and composite materials.

  • Reduction of metal oxides and preparation of advanced materials.

• Metallurgy:

  • Metal reduction, alloy production, and processing of metallic compounds.

  • Improving material purity through hydrogen reduction.

• Chemical Processing:

  • Catalyst preparation, reduction roasting, and gas-solid reactions.

  • Thermal treatment of powders and particles requiring a reducing atmosphere.

• Electronics Manufacturing:

  • Sintering of electronic components and reduction of conductive materials.

  • Preparation of electronic powders with enhanced properties.

• Scientific Research and Education:

  • Experimental studies on hydrogen reduction and material transformations.

  • Ideal for laboratories and research institutions working with advanced materials.

Technical Specifications of Rotary Hydrogen Atmosphere Furnace

Model	RT1200-150
Power Supply	Three-phase 380V, 50Hz
Rated Power	9 kW
Sensor Type	K-type Thermocouple ×3
Maximum Temperature (Tmax)	1150°C
Rated Temperature	1100°C
Heating Rate	1°C/h – 20°C/min
Temperature Zone Dimensions	φ150 × 205 × 3 mm
Furnace Dimensions	Length 1800 mm × Height 2400 mm × Depth 1000 mm
Control System		1. Sintering Process Curve Setting: Real-time dynamic display of the set curve. Supports pre-storage of multiple process curves with customizable settings. 2. Automated Operation: Scheduled sintering, enabling unattended operation. 3. Data Recording and Export: Real-time display of sintering power and voltage. Data logging and paperless record export. 4. Remote Control Capability: Real-time monitoring and remote operation. 5. Temperature Correction: Non-linear correction throughout the sintering process to match control and sample temperatures.
Temperature Accuracy	±1°C
Heating Element		Mo-doped Fe-Cr-Al alloy
Gas Safety Protection		Combustible gas ignition treatment with dual ignition protection
Hydrogen Leak Alarm		Accurate concentration detection with prompt alarm response
Sealing System		Vacuum degree: 10 Pa (Mechanical pump)
Pressure Monitoring		Mechanical pressure gauge, airtight casing, corrosion-resistant
Gas Supply System		Integrated float flow meter for gas flow control
Net Weight	280 kg
Safety Precautions	Do not open the furnace chamber when the temperature is ≥300°C to avoid injury. Minor cracks in the chamber due to continuous use are normal and do not affect performance.
Service and Support	One-year warranty, lifetime technical support (excluding consumable parts like processing tubes and O-rings).

For More Content

Please read our blog: The Application of Hydrogen Reduction Furnace in Precious Metal Purification and Reduction Research

For More Options on Hydrogen Reduction Furnaces

Please visit our website [Hydrogen Reduction Furnaces Collection]

For More Options on High Temperature Furnaces

Please visit our website [High Temperature Furnaces Collection]