Square Split Pressing Die Set
Details
The square split pressing die set is a type of mold used to press powder materials into specific shapes (such as square, rectangular, or sheet forms), commonly used for forming and testing powder samples in laboratories.
Unlike traditional molds, the square split mold features a detachable design, with the core made up of four removable petals, allowing for easy removal of the pressed sample, especially when the sample is difficult to form or the material is hard and difficult to extract.
The mold is made of CR12 alloy tool steel, which provides a high level of smoothness and strong hardness. It is suitable for industries such as material science research, catalyst experiments, battery development, powder metallurgy, and pharmaceutical sample preparation.
Common specifications typically range from 3mm to 80mm in length and width, with customizable options available to meet specific requirements.
Click here to view the lab hydraulic press.
To grind the required materials into powder with the correct particle size ( from millimeters to micrometers), we recommend using our planetary ball mill and accessories or agate mortar and pestle set.
Applications
Scientific Research: Used to prepare powder samples of various shapes and sizes for testing their physical and chemical properties.
Catalyst Testing: Commonly used for catalyst preparation and performance evaluation.
Material Studies: Assists researchers in conducting material forming experiments to assess the compressibility and formability of powder materials.
Industrial Production: Used in small-scale production to form components or products with specific shapes.
Parameter
ZYLAB Square Split Pressing Die Set | ||||||||
Sample Size | 3-10mm | 11-20mm | 30×30mm | 40×40mm | 50×50mm | 60×60mm | 70×70mm | 80×80mm |
Material | Alloy Tool Steel Cr12MoV | |||||||
Indenter Hardness |
HRC60-HRC62 | |||||||
Cavity Depth | 30mm | 40mm | 50mm | 50mm | 55mm | 55mm | 60mm | 60mm |
Boundary Dimension |
Φ53×120mm | Φ73×133mm | Φ95×133mm | Φ115×133mm | Φ127×150mm | Φ153×150mm | Φ180×180mm | Φ180×180mm |
Weight | 1.2Kg | 3.6Kg | 7Kg | 14Kg | 20Kg | 30Kg | 40Kg | 50Kg |
Specifications
The standard dimensions of ZYLAB square split pressing die set include 3×3mm, 4×4mm, 5×5mm, 6×6mm, 8×8mm, 10×10mm, 12×12mm, 15×15mm, 16×16mm, 18×18mm, 20×20mm, 30×30mm, 40×40mm, 50×50mm, 60×60mm 70×70mm and 80×80mm.
Custom sizes are available upon request, with delivery times ranging from 3 to 20 days.
If you need more detailed information, please contact us immediately. We offer free quotes on all products!
Pressure Matching
Note: Molds are generally used within the pressure range of 100-800 MPa and can reach up to 1500 MPa.
Operational Diagram of Dry Pellet Pressing Mold
Usage and Maintenance
- Before each use, clean the surface of the mold with lint-free paper to remove any anti-rust oil, as it may affect the accuracy of sample test results.
- Place the mold at the center of the tablet press, ensuring the applied pressure does not exceed the mold’s maximum pressure capacity.
- After use, promptly clean any remaining sample from the mold to prevent corrosion.
- If residual samples on the mold surface cannot be removed, avoid using chemical reagents for cleaning or soaking.
- For long-term storage, apply anti-rust oil to the mold and store it in a dry environment.