Detachable Hot Press Furnace

Detachable Hot Press Furnace

Introduction:

This hot press furnace adopts a detachable design, and the pressurization and heating modules can be placed inside a glove box for operation. The thermocouple is front-mounted, facilitating operations within the glove box. When setting temperature and pressure, input the inner diameter of the pressure mold, allowing real-time and precise observation of the material’s temperature and pressure data.

It uses resistance heating, and the hydraulic oil pump is controlled by a frequency converter for more precise pressure control.

This intelligent hot press furnace is mainly composed of three parts: sintering system, electrical control system, and hydraulic system. The furnace lining uses high-purity alumina lightweight fiber materials, and the control system adopts an advanced PLC + touchscreen control system for simpler and more convenient operation. The control mathematical model utilizes advanced PID self-learning fuzzy control, maintaining temperature control accuracy within ±1℃.

Features and Benefits:

1. Pressure output is controlled by PID, with automatic pressure compensation.
2. Utilizes advanced PID self-learning fuzzy control for high temperature control accuracy, maintaining it within ±1℃.
3. Frequency converter control for more precise pressure control.
4. The furnace lining uses high-purity alumina lightweight fiber material, providing better insulation and energy efficiency.
5. Data storage function, capable of saving important sintering parameters for up to 30 days (with the furnace running 8 hours per day).
6. Formula function, can store more than 100 pre-set formulas.
7. Multiple safety features to ensure a safer user experience.
8. Networking function, through RJ45 interface, using TCP/IP protocol, enabling system connection with an upper computer (requires installation of corresponding software on the upper computer).

Technical Parameters:

Model	RYO-80TIY9-80
Power supply	380V/50HZ
Temp accuracy	±1℃
Pressure compensation	PID control, automatic pressure compensation for leaks.
Pressure control accuracy	±0.1MPa with a 10MPa
Rated power	3KW
Temperature sensing element type	K-type thermocouple 150mm
Max.temp	1150℃
Heating zone size	φ80*100mm
Furnace dimensions	L950*H1450*D650mm
Recommended heating rate	≤10℃/min (for alumina molds: ≤5℃/min)
Furnace details	This part can be separated and placed inside a glove box for operation.
Match the pressing mold and the hot pressing zone.	Stainless steel molds and alumina molds are placed in the heating zone for analysis and research
Control system	1.Setting sintering process curves: dynamically display and set curves, the equipment can pre-store multiple process curves, and each curve can be freely set. 2.Scheduling sintering, achieving unattended sintering process curve sintering. 3.Real-time display of sintering power, voltage, and other information, record sintering data, and export for paperless recording. 4.Enables remote control, real-time observation of equipment status. 5.Temperature correction: the difference between the main control temperature and the sample temperature, nonlinear correction is performed throughout the sintering process.
Weight	Approximately 240KG
Service support	One-year warranty, lifelong support.

Applications:

Hot press furnaces find applications in various industries and materials processing techniques due to their ability to provide controlled high-temperature and pressure conditions. Here are some common applications of hot press furnaces:

1. Sintering and Consolidation.
2. Powder Metallurgy.
3. Materials Research.
4. Semiconductor Manufacturing.
5. Ceramic Processing.
6. Graphene Synthesis.
7. Composite Material Production.
8. Research and Development.