5-Side Heating Muffle Furnace | High Uniformity Heat Treatment Furnace

ZYLAB 5-Side Heating Muffle Furnace

Introduction

ZYLAB 5-Side Heating Muffle Furnace is a high-uniformity heat treatment furnace designed for demanding thermal processing applications. Featuring an advanced 5-face heating system—including front, back, left, right, and bottom surfaces—it ensures exceptional temperature uniformity across a large 64-liter chamber.

Engineered for laboratories and industrial environments, this furnace is ideal for sintering, calcining, debinding, and thermal processing of ceramic, metallic, and composite materials that require stable, homogeneous heating at medium temperatures up to 1200°C.

Key Features

1. Five-Sided Heating Design

• Uniform Heating: Heating elements on the front, back, left, right, and bottom surfaces create a consistent thermal environment across the entire chamber.

• High-Efficiency Elements: Utilizes premium-grade resistance wire heating elements, capable of stable operation at temperatures up to 1200°C.

2. Precision Temperature Control

• Advanced PID Controller: Delivers accurate and stable temperature control, supporting custom temperature ramping and holding stages.

• High-Accuracy Sensors: Integrated temperature sensors provide real-time feedback for tight process control and repeatability.

3. High-Temperature Resistant Materials

• Chamber Insulation: Constructed with high-purity alumina ceramic fiber, offering excellent insulation and long-term high-temperature stability.

• Multilayer Refractory Lining: Reduces heat loss, enhances energy efficiency, and prolongs furnace lifespan.

4. Intelligent Operation & Automation

• Programmable Logic: Supports multi-step heating/cooling profiles via touchscreen or PC interface.

• Data Logging & Analysis: Automatically records operational data for quality control and process optimization.

• Remote Monitoring: Optional network connectivity allows real-time equipment status monitoring and remote support.

Applications of 5-Side Heating Muffle Furnace

1. Materials Science & Engineering

• Investigating thermal properties, decomposition, and phase transitions of novel materials.
• Evaluating the structural integrity of composites and functional materials at elevated temperatures.
• Developing and testing high-performance ceramics, glass, and refractory compounds.

2. Metallurgical Processes

• Thermal reduction of metal oxides to pure metal powders.
• Sintering of powder metallurgy (PM) parts.
• Heat treatment of custom alloys for aerospace, defense, and automotive use.

3. Additive Manufacturing & Debinding

• Debinding of 3D-printed parts made of metal or ceramic.
• Sintering of green bodies after binder removal.
• Heat treatment to enhance strength and material cohesion.

4. Semiconductor & Electronics Industry

• Wafer annealing and oxidation reduction.
• Stabilization of electronic ceramic materials.
• Post-process heat treatment of sensor and MEMS components.

5. Advanced Ceramics & Technical Glass Processing

• Sintering of zirconia, alumina, silicon carbide, and other high-performance ceramics.
• Softening or melting of specialty glasses.
• Densification of ceramic substrates and structural components.

Technical Specifications of 5-Side Heating Muffle Furnace

Model	M1200-40
Temperature Control Accuracy	±1°C
Touchscreen Size	7.0″ full-color touchscreen
Rated Power	380V / 10.0KW
Thermocouple Type	K-type thermocouple
Maximum Temperature (Tmax)	1200°C
Rated Operating Temperature	1150°C
Recommended Heating Rate	≤10°C/min
Chamber Dimensions	L400 × H400 × W400 mm
Overall Dimensions	L780 × H1650 × W850 mm
Net Weight	Approx. 320 kg
Control System		Programmable sintering curves with real-time curve display Multiple sintering profiles can be preset and freely configured Scheduled sintering function enables unattended operation Real-time monitoring and recording of power, voltage, and process data Exportable data logs for paperless recording and analysis Remote control and monitoring over network connection Automatic temperature calibration between control and sample temperature Nonlinear correction applied throughout the sintering proce
Heating Element		Mo-doped Fe-Cr-Al alloy heating wire
Atmosphere Protection Box（Optional）		Designed to create a controlled atmosphere inside the chamber. Prevents oxidation, contamination, and undesired reactions during heating. Customizable sizes available.
Safety Notice	Do not open the chamber if internal temp ≥300°C to avoid injury. Small cracks in chamber due to use are normal and do not affect performance.
Warranty & Support	18 months(not including consumable parts, such as heating elements, thermocouple), lifetime support.

Customization Options

ZYLAB offers flexible customization to meet a wide range of research and industrial processing needs. Optional features include:

• Gas Inlet for Inert Atmosphere
  Add a gas inlet to introduce inert gases such as argon or nitrogen for protective or purging purposes, and to help accelerate exhaust gas removal during heat treatment.

• Exhaust Outlet
  Integrated gas exhaust port effectively removes by-products generated during material sintering or thermal processing, keeping the chamber environment clean and stable.

• Custom Chamber Size
  The furnace chamber can be tailored to specific dimensions, accommodating various material sizes and process requirements.

Advantages of ZYLAB Furnaces

• Flexible Customization – Designed to meet diverse laboratory demands

• Widely Used in Research and Industry – Reliable performance in materials labs, universities, and production environments

• Professional Support – Dedicated technical service and documentation

• Efficient Logistics – Timely delivery and global shipment options

For More Content

Please read our blog: Muffle Furnace Usage Guide

                                   Muffle Furnaces and Tube Furnaces: Which One Suits Your Needs?

For More Options on Muffle Furnaces

Please visit our website [Muffle Furnaces]

For More Options on High Temperature Furnaces

Please visit our website [High Temperature Furnaces Collection]