Calcination Furnaces

Calcination is a high-temperature process used to heat materials to a temperature that induces thermal decomposition or phase transition, typically in the absence of air.

Calcination furnaces are used in various industries such as cement, ceramics, metals, and chemicals. Different types of calcination furnaces are designed to meet specific requirements, such as temperature control, atmosphere conditions, and material throughput.

Depending on the application, material types, and required performance characteristics, calcination furnaces come in several types.

Below are the common types of calcination furnaces used in industrial and laboratory settings:

Rotary Calcination Furnace

Description: The rotary calcination furnace features a rotating drum that ensures continuous mixing of materials during the calcination process. This promotes uniform heat distribution and efficient processing.

Applications: Commonly used for calcining materials such as cement, bauxite, limestone, and for the production of activated carbon and other minerals.

Key Feature: Continuous material flow with high throughput, ideal for large-scale operations.

Fluidized Bed Calcination Furnace

Description: A fluidized bed calcination furnace uses a gas stream to suspend and agitate the material, creating a fluidized state that enhances heat transfer and ensures uniform calcination.

Applications: Widely used in industries like petrochemicals, pharmaceuticals, and environmental processing, for the calcination of fine chemicals, minerals, and catalysts.

Key Feature: Excellent heat transfer and uniform calcination, especially for fine powders and granular materials.

Muffle Furnace

Ideal for: Small-scale batch processing and laboratory applications.

Applications: Research labs, small-scale production, material testing.

Features: Offers precise temperature control in a sealed environment, ideal for applications that require isolated heating.

Box Furnace

Ideal for: Batch processing with multiple materials.

Applications: High-temperature testing, materials research, and small production runs.

Features: Versatile, suitable for various materials including metals and ceramics, providing uniform heat distribution for diverse applications

Tube Furnace

Description: A tube furnace features a cylindrical chamber designed for high-temperature heating with precise control over temperature and atmosphere, making it ideal for thermal decomposition and material phase changes.

Applications: Commonly used in research, material science, and industries like battery manufacturing, ceramics, and metallurgy.

Key Feature: Compact design and ability to process small batches or continuous flow, providing controlled heating environments.

Choosing the Right Calcination Furnace

Selecting the right calcination furnace depends on the material to be processed, the desired throughput, and the temperature control precision required. Whether you’re involved in large-scale production or small-scale research and testing, our range of calcination furnaces offers solutions for every need.

For customized solutions, expert advice, or more detailed product specifications, please feel free to contact us today.

Contact Us

Have a question or need a quote? Our team is here to assist you. Get in touch with us to find the best calcination furnace for your application.

Looking for Replacement
Parts? Click Here



Why Choose US ?

ZYLAB Professional Factory of High Temperature Furnaces

We offer a variety of calcination furnaces, including rotary furnaces, fluidized bed furnaces, box furnaces, and tube furnaces, designed to meet the diverse temperature, atmosphere control, and process requirements. These devices are widely used in industries such as ceramics, metallurgy, chemicals, environmental protection, electronics, and lithium battery production.

We have provided customized solutions for numerous university projects, research institutions, and enterprises, covering laboratory research, small-scale trials, and pilot-scale experiments, and have earned high recognition and satisfaction from our clients.

Calcination Furnaces – FAQ

A calcination furnace is a high-temperature processing device used to heat materials to alter their chemical composition or physical form through a calcination process (e.g., dehydration, decomposition, oxidation, etc.).

Key Features of our Calcination Furnaces:

  • Intelligent System Controller with 7″ Color Touch Panel: Allows for easy control and programming of complex heating processes. Displays clear visual heating curves and can store temperature profiles.
  • Vacuum-Formed Ceramic Fiber Chamber: Made from vacuum-formed ceramic fiber, enhancing both durability and heat retention.
  • High-Quality Lining and Heating Elements: High-quality furnace linings and premium-grade heating elements to ensure reliable performance and longevity.
  • Double-Layered Steel Casing with Fan(or water) Cooling: The double-layered steel casing, combined with fan cooling, provides improved thermal insulation and enhanced safety.
  • Comprehensive Technical Support and Customization Options: Backed by extensive technical support and a wide range of customization options(such as rotary, Vibrating, automatic feeding and discharging, vacuum condition, atmosphere condition, etc) to meet the unique needs of your applications.

The furnace heats materials to high temperatures, causing chemical reactions or physical changes (such as dehydration, decomposition, or oxidation), typically in the presence of oxygen or in specific atmospheric conditions.

The purpose of calcination is to drive off volatile substances (such as water, carbon dioxide, or sulfur) from materials, and to convert them into a more stable or reactive form, often enhancing their chemical properties.

The maximum temperature varies depending on the furnace model, but common ranges are between 1200°C to 1700°C, depending on the material being processed.

Calcination furnaces can process various materials, including metal ores, ceramic raw materials, chemicals, waste materials, and slags, etc.

Calcination furnaces are widely used in industries such as metallurgy, chemicals, ceramics, construction, environmental protection, and material science.

Temperature is controlled via an intuitive and easy-to-operate touch screen programmable temperature control system. Sensors within the furnace monitor the internal temperature for precise control.

The heating rate range can be  from 1°C/hour to 20°C/min.

Yes, some of our calcination furnaces are designed for continuous operation, often incorporating automatic feeding and discharging systems to maintain efficiency in large-scale applications.

Yes, some models of our calcination furnaces come with stainless steel flange, can be used under vacuum or inert gas(controlled atmosphere) environments.

Calcination furnaces can operate in various atmospheres, such as air, nitrogen, hydrogen, or argon, depending on the material and process requirements.

The atmosphere inside the furnace can be controlled (e.g., using inert or reducing gases) to prevent oxidation or other unwanted reactions, depending on the specific requirements of the material being processed.

While both are heat treatment processes, calcination involves the removal of volatile substances or phase transformations, while sintering focuses on bonding particles together at high temperatures without melting.

Yes, our calcination furnaces include safety features such as temperature protection, overload protection, atmosphere control, and overheat alarms to ensure safe operation.

Choosing the right calcination furnace depends on factors such as the type of material to be processed, required temperature range, heating method, atmospheric requirements, furnace volume, and ease of operation.

Yes, we offer customization options such as adjusting the size, temperature range, and atmosphere control systems to meet specific customer requirements.

For more information on calcination furnaces, please read our article here.

Get In Touch

Fill out the form below — free quote and professional suggestion will be sent for reference very soon!