Laboratory 1L Mini Burnout Furnace
Introduction:
ZYLAB burnout furnace has a scientific and reasonable drop-down door structure, and the materials can be taken out and placed directly on the furnace door to avoid burns on the workbench.And it uses a molybdenum-iron-chromium-aluminum alloy heating wire coated with an antioxidant material. Slightly exposed vacuum forming wire layout method, evenly distributed heating on three sides, effectively enhances the uniformity of the temperature field in the furnace, it greatly improves the high-temperature service life of the heating element.
And its quality features like the dual shell housing, compact, lightweight design make this furnace a reliable partner for your dental wax burnout application.
Features:
1.Max. Temperature 1200.C, working temperature RT — 1100.C.
2.30 segments programmable and auto control.
3.Ceramic fibre furnace chamber, to ensure a fast heating rate, and save power.
4.By using special lining import from Japan and top quality resistance wire, protected against chemical contamination at the best and longer service life.
5. Double layers steel casing with fan cooling, to ensure the surface of furnace below 50.C, safety for the operator.
6. Vent hole carefully designed on top of furnace, it is the perfect solution for exhaust waste gas during material sintering.
7. Low power consumable, exquisite structure and light weight, it is the ideal burnout furnace for labs and production in factory.
Technical Parameters:
| Model | M1200-10IC |
| Chamber size
(working space) |
100×100×100(mm）
(also supply bigger sizes:150*150*200 & 200*200*300mm) |
| Max Working Temperature | 1200°C (<1 hours) |
| Continue
Working Temperature |
Rt ~ 1100°C |
| Furnace Structure | Double layers steel casing with fan cooling, to ensure the surface of furnace below 50.C.
(1430 type high purity ceramic fibre insulation, make energy saving 40% and weight lighter about 30% than old furnace) |
| Furnace Lining | Special lining import from Japan, will not pollute the product |
| Heat Element | Top quality resistance wire |
| Heating Rate | 0~20℃/min |
| Temperature Control | • 30 programmable segments for precise control.
( PID automatic control and auto-tune function. Built in protection for over-heated and broken Thermal couple. Larger digital control panel (48 x 96 mm) for easy operation. ) |
| Thermal Couple | K type |
| Temperature Accuracy | ±1℃ |
| Rated Power | 1KW |
| Working Voltage | AC 110/208V-240V, 50/60 Hz
(according to requirement) |
| Dimension | 260(W)*400(H)*280(D)（mm） |
| Quantity / Net weight | 1set / 10kgs |
| Warranty | 12 months, lifetime support |
| Certificate | CE, ISO9001 |
Applications of Burnout Furnace:
In the dental industry, a burnout furnace is commonly used for various applications in the production of dental restorations. Here are some of the key applications of a burnout furnace in the dental field:
1. Lost Wax Technique:
The burnout furnace is crucial in the lost wax technique used for casting dental restorations, such as crowns, bridges, and dental implants. It is used to remove the wax pattern from the investment mold before the molten metal is poured into the mold cavity. The furnace gradually heats the mold, causing the wax to melt and burn out, leaving behind a cavity that is ready for casting with the chosen dental alloy.
2. Ceramic Restorations:
In dental laboratories, a burnout furnace is also used for the production of ceramic restorations, such as porcelain-fused-to-metal (PFM) crowns or all-ceramic crowns. The furnace is utilized to remove the organic binders or additives from the ceramic material before it is fired at high temperatures. This process ensures proper bonding and aesthetic properties of the final dental restoration.
3. Removable Partial Dentures:
Burnout furnaces are utilized in the fabrication of removable partial dentures that involve metal frameworks. The furnace is used to eliminate the wax patterns and any residual organic materials before investing the metal framework for casting. This step ensures precise fitting and proper integration of the metal framework with the denture base material.
4. Dental Implant Manufacturing:
Burnout furnaces play a role in the production of dental implant components. They are used to remove the wax patterns or resin materials from the investment molds before casting the implant components with biocompatible materials, such as titanium or zirconia.
Benefits of Burnout Furnace:
The use of burnout furnaces in dental and jewelry applications offers several benefits:
Wax Elimination:
Burnout furnaces are specifically designed to effectively and completely eliminate wax patterns or organic materials from investment molds. This ensures that the final castings are free from any residue, resulting in clean and accurate cavities ready for casting metal.
Accurate Castings:
By removing the wax patterns or organic materials with precision, burnout furnaces help ensure the accuracy and fidelity of the final castings. This is particularly important in dental and jewelry applications, where intricate details and precise fits are crucial for the functionality and aesthetics of the end products.
Improved Casting Quality:
The use of burnout furnaces helps minimize the risk of defects and imperfections in castings. By removing the wax or organic materials completely, the furnace eliminates potential sources of porosity, air pockets, or other casting irregularities, resulting in higher-quality final products.
Versatility:
Burnout furnaces are versatile tools that can accommodate a wide range of casting materials, including various metals and alloys used in dental and jewelry applications. This flexibility allows for the production of diverse and customized products to meet specific requirements and design preferences.
Time Efficiency:
Burnout furnaces contribute to time efficiency in the casting process. They are designed to heat the investment molds to the necessary temperature for wax elimination quickly and efficiently, reducing the overall production time. This is particularly advantageous in industries where fast turnaround times are required.
Consistency and Reproducibility:
Burnout furnaces offer precise temperature control and programmable features, ensuring consistent and reproducible results in casting. By following predetermined temperature profiles and heating cycles, the furnace helps achieve consistent outcomes, reducing variability between castings and enhancing production efficiency.
Safety and Environmental Considerations:
Burnout furnaces are designed with safety features, such as ventilation systems, to remove gases and fumes generated during the burnout process. This ensures a safe working environment for operators.
FAQ of Burnout Furnace:
Q1: How does a burnout furnace work?
A1: A burnout furnace works by heating investment molds containing wax patterns or organic materials to a high temperature. The furnace gradually increases the temperature to melt, vaporize, or burn away the wax or organic materials, leaving behind a cavity in the investment mold. This cavity is then ready for the casting of molten metal.
Q2: What types of materials can be eliminated in a burnout furnace?
A2: Burnout furnaces are primarily used to eliminate wax patterns in dental and jewelry applications. However, they can also remove other organic materials used for rapid prototyping or artistic metalwork.
Q3: How long does a typical burnout process take?
A3: The duration of a burnout process can vary depending on factors such as the size and complexity of the wax patterns or organic materials, the type of casting material, and the specific requirements of the casting process. Generally, a burnout process can take several hours, including both the heating and cooling phases.
Q4: How long can delivery?
A4: Normally, 3-7 days after confirming order. We have in stock, after testing and packing, will delivery at the first time.
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