PLC-Controlled Automatic Rotating Furnace with Atomizer

PLC-Controlled Automatic Rotating Furnace with Atomizer

Introduction

This Automatic Rotating Furnace features an automated feeding and discharge system for enhanced efficiency. Built on the core structure of our rotating vibrating rotary furnace, it incorporates a PLC full-touch intelligent control system, ensuring seamless and user-friendly operation.

Utilizing resistance wire heating technology, the furnace is capable of high-temperature sintering, making it ideal for heat treatment and smelting processes across a wide range of materials.

Structural Description

The Automatic Rotating Furnace system includes a sintering system, electrical control system, vacuum system, lifting system, inlet and outlet gas system, rotating seal system, and feeding system. It is equipped with a self-developed atomization device that provides stable liquid reactants for the experiment.

Features and Benefits of Automatic Rotating Furnace

1. Automatic Feeding and Discharge System: The system is equipped with a radio-frequency admittance level switch, a stainless steel auger for efficient material feeding and discharge, and real-time monitoring of the material level.
2. Self-developed Atomization Device: The atomizer provides stable liquid reactants for the experiment.
3. Advanced PID Self-learning Fuzzy Control: The temperature control accuracy is high, maintaining a deviation of ±1°C.
4. Insulation Materials: The furnace lining is made of high-purity alumina lightweight fiber materials, offering better insulation and energy-saving benefits.
5. IoT Functionality (WIFI): The device can be remotely monitored and operated via mobile phones and computers.
6. Data Storage: Important sintering parameters can be stored for up to 30 days (8 hours of operation per day).
7. Recipe Function: Supports storing over 20 recipes.
8. Networking Function: Via RJ45 interface using TCP/IP protocol, the system can be connected to the host computer (host computer requires appropriate software).

Technical Parameters of Automatic Rotating Furnace

Model	RTF1200A
Power Supply	380V/50HZ
Rated Power	9kw
Temperature Zones	Single-zone, triple control
Temperature Accuracy	±1℃
Sensor Type	K-type thermocouple, Φ2-420mm
Maximum Temperature	1150℃
Recommended Heating Rate	10℃/min
Temperature Zone Length	φ150*905mm
Furnace Tube Material & Size	310s stainless steel tube, φ60 * 1500mm
Lifting Parameters	Angle 0-21 degrees, stroke 300mm, speed 5mm/s
Auger Feeding Gear Ratio	10:1
Furnace Tube Rotation Gear Ratio	25:1
Feeding/Discharge Tank Volume	3L
Furnace Tube Effective Volume	3L
Flowmeter	0.1-1L/min (other options available)
Gas Inlet Size	Φ6.35 double ferrule connector
Exhaust Port Size	Φ8 bellows connector
Pressure Protection	Overpressure safety valve for automatic relief
Furnace Dimensions	2600 * 1600 * 760 mm (L * H * D)
Heating Elements	Resistance wire
Vacuum Pump	KF16 4 m³/h
Weight	Approx. 350 kg
Control System	1.      Sintering Process Curve Settings: Dynamic display of curve settings, the equipment can store multiple sintering process curves, and each curve can be freely configured. 2.      Sintering Scheduling: Allows for the scheduling of sintering processes, enabling unattended operation. 3.      Real-time Display: Displays and records sintering power, voltage, and other information, allowing for paperless record-keeping. 4.      Remote Control: Enables remote operation and real-time monitoring of device status. 5.      Temperature Calibration: Non-linear correction during the entire sintering process based on the difference between the main control temperature and sample temperature.
Stainless Steel Auger
Service Support	One-year limited warranty, with lifetime support.

Application

Here are some potential applications for the Automatic Rotating Furnace with atomizer:

1. Heat Treatment of Metals and Alloys: Ideal for the sintering and smelting of metals and alloys, providing high-temperature processing for materials requiring precise temperature control.
2. Material Sintering: Suitable for sintering various materials, including ceramics, composites, and powders, ensuring uniform heat distribution and consistency.
3. Powder Metallurgy: Effective in processing metal powders for applications such as producing metal parts, coatings, and components through powder metallurgy techniques.
4. Environmental Testing and Research: Useful in laboratory settings for high-temperature experiments, including research on material behaviors under extreme conditions.
5. Non-ferrous Metal Smelting: Suitable for the smelting and refining of non-ferrous metals, providing the required high temperatures and controlled atmosphere.
6. Battery Manufacturing: Can be employed for the thermal processing of battery materials such as lithium or other advanced battery components.
7. Waste Treatment: The furnace can also be used in the treatment of industrial waste materials through high-temperature thermal processing.

For More Options on Rotary Furnaces

Please visit our website [Rotary Furnaces Collection]