1500.C Dual Temperature Zone Furnace with Diameter 100mm Alumina Tube

1500.C Dual Temperature Zone Furnace with Diameter 100mm Alumina Tube

Introduction:

The intelligent dual-temperature-zone furnace offers balanced temperature fields, low surface temperature, rapid heating and cooling rates, and energy efficiency. It is an ideal product for high-temperature atmosphere sintering, atmosphere reduction, CVD experiments, and vacuum annealing, widely used in universities, research institutes, and industrial enterprises. The furnace utilizes a multi-point temperature control method, ensuring uniform temperature inside the furnace, which effectively enhances experimental results.

Features and Benefits of Dual Temperature Zone Furnace:

1. The furnace tube is made of high-purity alumina material, providing excellent corrosion resistance and high-temperature performance.
2. High-purity Al2O3 fiber refractory insulation material offers outstanding insulation effects, effectively reducing power consumption.
3. The furnace body adopts a dual-layer air cooling structure, helping to quickly lower the surface temperature of the shell.
4. The intelligent PID fuzzy temperature control system is operated via a 7-inch touch screen, providing centralized control and intuitive display of “time-temperature” curves.

Technical Parameters:

Model	Dual Temperature  Zone Furnace
Power Supply	Single-phase 220V 50HZ
Rated Power	6KW
Temperature Sensor	S-type thermocouple φ8*205mm
Tmax	1450℃
Heating Zone	Zone 1：Φ100*225mm  Zone 2：Φ100*225mm
Furnace Tube	Φ100*1200mm, high purity alumina tube
Overall Dimensions	L1414m×H720mm×D514mm
Heating Rate	1℃/H-20℃/Min
Weight	350kg
Control System	1. Sintering process curve settings: Dynamic display of the set curve; the equipment can store multiple sintering process curves, each of which can be freely set. 2. Sintering can be scheduled for unattended operation. 3. Real-time display of sintering power, voltage, and other information with data recording, which can be exported for paperless records. 4. Remote control and real-time monitoring of equipment status are available. 5. Temperature correction: Non-linear correction of the difference between the main control temperature and the sample temperature throughout the sintering process.
Temperature Accuracy	±1℃
Heating Elements				High-purity silicon carbide rods with excellent acid resistance and corrosion performance.
Sealing System
	Vacuum Degree: 10Pa (mechanical pump)
Pressure Measurement and Monitoring		Utilizes a mechanical pressure gauge with an airtight structure to protect internal components from environmental influences and debris, with strong corrosion resistance and high-temperature capability.
Gas Supply System		Controlled by a float flow meter, integrated with the equipment, and leak-tested before shipment.
Weight	350kg
Support	Limited one-year warranty with lifetime support (the warranty does not cover consumable parts such as processing tubes and O-rings. Please order replacement parts under related products below).

Applications:

The Dual Temperature Zone Furnace has several key applications across various industries and research fields, including:

1. Material Science Research:

   • Sintering: Used for high-temperature sintering of ceramics, metals, and composite materials to enhance mechanical properties.
   • Thermal Treatment: Employed in annealing, tempering, and other heat treatments of materials to modify their microstructure and properties.

2. Chemical Vapor Deposition (CVD):

   • Thin Film Deposition: Ideal for CVD processes to deposit thin films of materials such as silicon, carbon, and metal oxides on substrates.
   • Nanomaterial Synthesis: Utilized in the synthesis of nanomaterials, such as carbon nanotubes, under controlled atmospheres and temperatures.

3. Atmosphere-Controlled Processes:

   • Reduction Atmospheres: Conducting reduction reactions in materials under controlled atmospheres, such as hydrogen or inert gases.
   • Oxidation Studies: Used for oxidation experiments of metals and other materials under precise temperature control.

4. Vacuum Annealing:

   • Stress Relief: Vacuum annealing of materials to relieve internal stresses and improve mechanical properties without oxidation.
   • Purification: Used in the purification of materials by removing volatile impurities at high temperatures in a vacuum.

5. Battery and Energy Research:

   • Electrode Material Processing: Ideal for the high-temperature treatment of electrode materials for lithium-ion batteries and other energy storage devices.
   • Solid-State Electrolyte Synthesis: Used for synthesizing and processing solid-state electrolytes under controlled atmospheres.

6. Glass and Ceramic Processing:

   • Glass Annealing: Used in the annealing process of glass to remove internal stresses and improve durability.
   • Ceramic Firing: Employed for the controlled firing of ceramic materials to achieve desired mechanical and thermal properties.

7. Advanced Manufacturing:

   • Additive Manufacturing Post-Processing: Used for heat treatment of 3D-printed metal and ceramic parts to improve their properties.
   • Composite Material Curing: Applied in the curing process of composite materials, ensuring uniform temperature distribution.

8. Semiconductor Industry:

   • Wafer Processing: Utilized in the processing of semiconductor wafers, such as diffusion and oxidation processes.

9. Research and Development:

   • Material Testing: Used for various material testing experiments under controlled high-temperature environments.
   • Prototyping: Ideal for research and development of new materials and processes in laboratory settings.